SSCD200-1000/3300 1910Nm Rated Torque 3300rpm Max Speed Gearbox Test Bench
1. SSCD200-1000/3300 Gearbox Test Bench Component Description
The SSCD200-1000/3300 Gearbox Test Bench is a high-performance device designed specifically for high-precision gearbox testing, widely used in industrial manufacturing, wind power, construction machinery, automotive, and rail transportation. This bench integrates Seelong's drive dynamometer (SSCD200-1000/3300 model, 200kW power, rated speed 1000rpm, maximum speed 3300rpm, torque measurement accuracy 0.2%FS) and load dynamometer (SSCD110-300/600 model, 110kW power, rated speed 300rpm, maximum speed 600rpm), combined with ABB's inverter system (torque control accuracy 0.2%FS, speed control accuracy ±1rpm, response time 5ms) and Seelong's XLP-1000 measurement and control system (equipped with an Intel Core i7 processor, 32GB DDR4 memory, and a 1TB SSD), enabling comprehensive monitoring and precise control of key parameters such as torque, speed, temperature, and pressure.
| Component Name |
Core Specifications |
Brand |
|
SSCD110-300/600
loading electric dynamometer
|
Power: 110kW; Rated speed: 300rpm; Rated torque: 3501Nm; Maximum speed: 600rpm; Torque measurement sensor: 0-5000Nm (accuracy: 0.2%FS) |
Seelong |
| SSCD200-1000/3300 driving electric dynamometer |
Power: 200kW; Rated speed: 1000rpm; Rated torque: 1910Nm ; Maximum speed: 3300rpm ; Torque measurement sensor: 0-2000Nm (accuracy: 0.2%FS) |
Seelong |
| Torque calibration device |
Torque flange torque calibration |
Seelong |
| Variable frequency inverter system |
Multi-drive variable frequency inverter system ; torque control accuracy 0.2%FS ; speed control accuracy ±1rpm ; response time 5ms ; equipped with multiple protections against overload, overvoltage, and overheating. |
ABB |
| XLP-1000 Measurement and Control System |
Industrial PC: IPC710; CPU: Intel Core i7; Memory: 32GB DDR4; Hard Drive: 1TB SSD; Pre-installed XLP-1000 software |
Seelong |
| Data acquisition system |
PT100 temperature acquisition module, pressure acquisition module, analog signal acquisition module, temperature acquisition sensor, pressure acquisition sensor, vibration acquisition sensor, data acquisition box |
Seelong |
| Oil temperature control device |
Stainless steel plate heat exchanger, PLC control system ; temperature control accuracy: ± 1 ℃ |
Seelong |
| Gear flow meter |
used for water and oil flow measurement:
Collection range: 0-50 L/min;
Accuracy: 0.5%FS
Model: SLLL050
|
Seelong |
| Optional - Coupling |
Permissible torque: 500Nm; Permissible speed: 18000 r/min |
Seelong |
| Optional - Motor bracket |
Non-standard customized L-shaped, wall thickness > 50mm |
Seelong |
| Optional - Cast iron plate |
Material: HT300; Flatness: ≤0.05mm/m; Surface roughness: Ra≤1.6μm ; Shock absorbers and cast iron plates ensure stability during high-speed testing. |
Seelong |
| Optional - Shock absorbers |
Spring-type, rated load 100-300kg, damping coefficient 0.2-0.3, suitable for vibration frequencies of 5-10Hz ; the shock absorber and cast iron plate ensure stability during high-speed testing. |
Seelong |
2. SSCD200-1000/3300 200kW Electric Dynamometer Technical Parameters
| Parameters |
Specifications |
| Power |
200kW |
| Rated speed |
1000rpm |
| Maximum speed |
3300rpm |
| Rated torque |
1910Nm |
| Torque measurement range |
0-2000Nm |
| Torque measurement accuracy |
0.2%FS |
| Speed control accuracy |
±1rpm |
| Response time |
5ms |
3. SSCD200-1000/3300 Gearbox Test Bench Core Advantages
1)High-precision testing: Torque measurement accuracy of 0.2%FS, speed control accuracy of ±1rpm, ensuring accurate and reliable test data.
2)High-efficiency data processing: The XLP-1000 measurement and control system is equipped with a high-performance processor, enabling rapid data processing and real-time monitoring.
3)Comprehensive parameter monitoring: The data acquisition system integrates multiple sensors to comprehensively monitor parameters such as temperature, pressure, and flow rate.
4)Energy saving and environmental protection: The electric dynamometer converts mechanical energy into electrical energy and feeds it back to the power grid, achieving energy-saving testing.
5)Flexible configuration: Offers a variety of optional components to meet the needs of different testing scenarios.
4. SSCD200-1000/3300 Gearbox Test Bench Application Areas
1) Industrial gearboxes: used for transmission efficiency, temperature rise and life tests of machine tools, metallurgical machinery, mining machinery and rubber and plastic machinery to ensure processing stability and wear resistance.
2) Wind turbine gearboxes: Supports vibration characteristics, dynamic performance and reliability testing of megawatt-level wind turbine gearboxes, suitable for remote online monitoring and fault diagnosis.
3) Engineering machinery gearboxes: covering load simulation and durability testing of equipment such as crushers and conveyors, and verification of operation in harsh environments.
4) Automotive and rail transportation: Applications include performance optimization of transmissions, electric vehicle gearboxes, and high-speed rail traction systems, improving transmission efficiency and driving smoothness.
5) Ships and energy equipment: Used for speed matching tests of marine gearboxes, and for verifying the corrosion resistance and lubrication performance of hydroelectric gearboxes.
5. SSCD200-1000/3300 Gearbox Test Bench Reference Standards
1) JB/T 10634-2023 "Electric Dynamometer": The core specification, covering the technical requirements and inspection rules of dynamometers, with a focus on torque measurement accuracy (e.g., ±0.2%FS) and speed control accuracy (e.g., ±1rpm).
2) ISO 6336 and AGMA 2001: Internationally recognized standards used for calculating gear transmission efficiency to ensure the accuracy of control and analysis software models.
3) QC/T 533-1999 "Test Methods for Automotive Drive Axles on Bench": provides reference for methods such as static torsion test of assemblies and gear fatigue test, and is applicable to torque characteristic test of electric drive axles.
4) Military standards (such as MIL-STD-810G): used to simulate extreme ambient temperatures (-40℃~150℃) and impact loads to reproduce gearbox performance under actual working conditions.
6. Gearbox Test Bench Model List
| Model |
Power (kW) |
Torque (Nm) |
Rated Speed (rpm) |
Max Speed (rpm) |
Torque Measurement Accuracy |
| SSCD15-1000/4500 |
15 |
143 |
1000 |
4000 |
0.2%FS |
| SSCD30-1000/4500 |
30 |
286 |
1000 |
4000 |
0.2%FS |
| SSCD45-1000/4000 |
45 |
430 |
1000 |
4000 |
0.2%FS |
| SSCD60-1000/4000 |
60 |
573 |
1000 |
4000 |
0.2%FS |
| SSCD90-1000/3500 |
90 |
859 |
1000 |
3500 |
0.2%FS |
| SSCD110-1000/3500 |
110 |
1050 |
1000 |
3500 |
0.2%FS |
| SSCD160-1000/3500 |
160 |
1528 |
1000 |
3500 |
0.2%FS |
| SSCD200-1000/3300 |
200 |
1910 |
1000 |
3300 |
0.2%FS |
| SSCD250-1000/3300 |
250 |
2387 |
1000 |
3300 |
0.2%FS |
| SSCD300-1000/3300 |
300 |
2865 |
1000 |
3300 |
0.2%FS |
| SSCD30-1500/5000 |
30 |
191 |
1500 |
5000 |
0.2%FS |
| SSCD45-1500/5000 |
45 |
286 |
1500 |
5000 |
0.2%FS |
| SSCD60-1500/5000 |
60 |
382 |
1500 |
5000 |
0.2%FS |
| SSCD90-1500/5000 |
90 |
573 |
1500 |
5000 |
0.2%FS |
| SSCD132-1500/4500 |
132 |
840 |
1500 |
4500 |
0.2%FS |
| SSCD160-1500/4500 |
160 |
1019 |
1500 |
4500 |
0.2%FS |
| SSCD200-1500/4000 |
200 |
1273 |
1500 |
4000 |
0.2%FS |
| SSCD250-1500/4000 |
250 |
1592 |
1500 |
4000 |
0.2%FS |
| SSCD300-1500/3800 |
300 |
1910 |
1500 |
3800 |
0.2%FS |
| SSCD400-1500/3800 |
400 |
2546 |
1500 |
3800 |
0.2%FS |
| SSCD500-1500/3800 |
500 |
3183 |
1500 |
3800 |
0.2%FS |
| Power, Speed Range and the Number of Acquisition Modules Can be Customized as Required. |
7. Delivery and After-sales Service
Delivery: Standard models ship in 90 days; customized models ship in 90-180 days (including international logistics and customs clearance assistance).
After-sales service: 1-year warranty on core components (dynamometer, torque flange), lifetime bilingual (Chinese and English) technical support (response time ≤ 4 hours); spare parts are shipped domestically within 24 hours and delivered internationally within 7 days; 1.5 days of free operation training provided; remote debugging supported (computer-based, including modular solution configuration guidance).
8. Seelong Certificates
9. Packaging and Shipping
10. FAQ
Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.
¡Su mensaje debe tener entre 20 y 3.000 caracteres!
