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Datos del producto:
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| Marca: | Seelong | Capacidad de sobrecarga: | 120% |
|---|---|---|---|
| Voltaje nominal (v): | Accesorios para vehículos de motor | Método de enfriamiento: | Enfriamiento del aire forzado |
| Codificador: | HBM | Tipo de codificador: | HTL 512 |
1. SSCD132-1500/4500 132kW Gearbox Test Bench Component Description
The 132-1500/4500 132kW Gearbox Test Bench is a high-performance device designed specifically for high-precision gearbox testing, widely used in industrial manufacturing, wind power, construction machinery, automotive, and rail transportation. This bench integrates Seelong's drive dynamometer (SSCD132-1500/4500 model, 132kW power, rated speed 1500rpm, maximum speed 4500rpm, torque measurement accuracy 0.2%FS) and load dynamometer (SSCD110-300/600 model, 110kW power, rated speed 300rpm, maximum speed 600rpm), combined with ABB's inverter system (torque control accuracy 0.2%FS, speed control accuracy ±1rpm, response time 5ms) and Seelong's XLP-1000 measurement and control system (equipped with an Intel Core i7 processor, 32GB DDR4 memory, and a 1TB SSD), enabling comprehensive monitoring and precise control of key parameters such as torque, speed, temperature, and pressure.
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| Component Name | Core Specifications | Brand |
|
SSCD110-300/600 loading electric dynamometer |
Power: 110kW; Rated speed: 300rpm; Rated torque: 3501Nm; Maximum speed: 600rpm; Torque measurement sensor: 0-5000Nm (accuracy: 0.2%FS) | Seelong |
| SSCD132-1500/4500 driving electric dynamometer | Power 132kW, rated speed 1500rpm, maximum speed 4500rpm, torque measurement sensor: 0-840Nm (accuracy: 0.2%FS). | Seelong |
| Torque calibration device | Torque flange torque calibration | Seelong |
| Variable frequency inverter system | Multi-drive variable frequency inverter system ; torque control accuracy 0.2%FS ; speed control accuracy ±1rpm ; response time 5ms ; equipped with multiple protections against overload, overvoltage, and overheating. | ABB |
| XLP-1000 measurement and control system | Industrial PC: IPC710; CPU: Intel Core i7; Memory: 32GB DDR4; Hard Drive: 1TB SSD; Pre-installed XLP-1000 software | Seelong |
| Data acquisition system | PT100 temperature acquisition module, pressure acquisition module, analog signal acquisition module, temperature acquisition sensor, pressure acquisition sensor, vibration acquisition sensor, data acquisition box | Seelong |
| Oil temperature control device | Stainless steel plate heat exchanger, PLC control system ; temperature control accuracy: ± 1 ℃ | Seelong |
| Gear flow meter |
used for water and oil flow measurement: Collection range: 0-50 L/min; Accuracy: 0.5%FS Model: SLLL050 |
Seelong |
| Optional - Coupling | Permissible torque: 500Nm; Permissible speed: 18000 r/min | Seelong |
| Optional - Motor bracket | Non-standard customized L-shaped, wall thickness > 50mm | Seelong |
| Optional - Cast iron plate | Material: HT300; Flatness: ≤0.05mm/m; Surface roughness: Ra≤1.6μm ; Shock absorbers and cast iron plates ensure stability during high-speed testing. | Seelong |
| Optional - Shock absorbers | Spring-type, rated load 100-300kg, damping coefficient 0.2-0.3, suitable for vibration frequencies of 5-10Hz ; the shock absorber and cast iron plate ensure stability during high-speed testing. | Seelong |
| Parameters | Specifications |
| Power | 132kW |
| Rated speed | 1500rpm |
| Maximum speed | 4500rpm |
| Rated torque | 840Nm |
| Torque measurement range | 0-840Nm |
| Torque measurement accuracy | 0.2%FS |
| Speed control accuracy | ±1rpm |
| Response time | 5ms |
1) High-precision testing: Torque measurement accuracy of 0.2%FS, speed control accuracy of ±1rpm, ensuring accurate and reliable test data.
2) High-efficiency data processing: The XLP-1000 measurement and control system is equipped with a high-performance processor, enabling rapid data processing and real-time monitoring.
3) Comprehensive parameter monitoring: The data acquisition system integrates multiple sensors to comprehensively monitor parameters such as temperature, pressure, and flow rate.
4) Energy saving and environmental protection: The electric dynamometer converts mechanical energy into electrical energy and feeds it back to the power grid, achieving energy-saving testing.
5) Flexible configuration: Offers a variety of optional components to meet the needs of different testing scenarios.
1) Industrial gearboxes: used for transmission efficiency, temperature rise, and life testing of machine tools, metallurgical machinery, mining machinery, and rubber and plastic machinery to ensure processing stability and wear resistance.
2) Wind turbine gearboxes: Support vibration characteristics, dynamic performance and reliability testing of megawatt-level wind turbine gearboxes, suitable for remote online monitoring and fault diagnosis.
3) Engineering machinery gearboxes: covering load simulation and durability testing of equipment such as crushers and conveyors, and verification of operation in harsh environments.
4) Automotive and rail transportation: Applications include performance optimization of transmissions, electric vehicle gearboxes, and high-speed rail traction systems, improving transmission efficiency and driving smoothness.
5) Marine and Energy Equipment: Used for speed matching testing of marine gearboxes, and for verifying the corrosion resistance and lubrication performance of hydroelectric gearboxes.
• JB/T 10634-2023 "Electric Dynamometer": A core specification covering the technical requirements and inspection rules for dynamometers, with a focus on torque measurement accuracy (e.g., ±0.2%FS) and speed control accuracy (e.g., ±1rpm).
• ISO 6336 and AGMA 2001: Internationally recognized standards for calculating gear transmission efficiency, ensuring the accuracy of control and analysis software models.
• QC/T 533-1999 "Test Methods for Automotive Drive Axles on Bench": Provides reference methods for static torsion testing of assemblies, gear fatigue testing, etc., and is applicable to torque characteristic testing of electric drive axles.
• Military standards (such as MIL-STD-810G): used to simulate extreme ambient temperatures (-40℃~150℃) and impact loads to reproduce gearbox performance under actual working conditions.
| Model | Power (kW) | Torque (Nm) | Rated Speed (rpm) | Max Speed (rpm) | Torque Measurement Accuracy |
| SSCD15-1000/4500 | 15 | 143 | 1000 | 4000 | 0.2%FS |
| SSCD30-1000/4500 | 30 | 286 | 1000 | 4000 | 0.2%FS |
| SSCD45-1000/4000 | 45 | 430 | 1000 | 4000 | 0.2%FS |
| SSCD60-1000/4000 | 60 | 573 | 1000 | 4000 | 0.2%FS |
| SSCD90-1000/3500 | 90 | 859 | 1000 | 3500 | 0.2%FS |
| SSCD110-1000/3500 | 110 | 1050 | 1000 | 3500 | 0.2%FS |
| SSCD160-1000/3500 | 160 | 1528 | 1000 | 3500 | 0.2%FS |
| SSCD200-1000/3300 | 200 | 1910 | 1000 | 3300 | 0.2%FS |
| SSCD250-1000/3300 | 250 | 2387 | 1000 | 3300 | 0.2%FS |
| SSCD300-1000/3300 | 300 | 2865 | 1000 | 3300 | 0.2%FS |
| SSCD30-1500/5000 | 30 | 191 | 1500 | 5000 | 0.2%FS |
| SSCD45-1500/5000 | 45 | 286 | 1500 | 5000 | 0.2%FS |
| SSCD60-1500/5000 | 60 | 382 | 1500 | 5000 | 0.2%FS |
| SSCD90-1500/5000 | 90 | 573 | 1500 | 5000 | 0.2%FS |
| SSCD132-1500/4500 | 132 | 840 | 1500 | 4500 | 0.2%FS |
| SSCD160-1500/4500 | 160 | 1019 | 1500 | 4500 | 0.2%FS |
| SSCD200-1500/4000 | 200 | 1273 | 1500 | 4000 | 0.2%FS |
| SSCD250-1500/4000 | 250 | 1592 | 1500 | 4000 | 0.2%FS |
| SSCD300-1500/3800 | 300 | 1910 | 1500 | 3800 | 0.2%FS |
| SSCD400-1500/3800 | 400 | 2546 | 1500 | 3800 | 0.2%FS |
| SSCD500-1500/3800 | 500 | 3183 | 1500 | 3800 | 0.2%FS |
| Power, Speed Range and the Number of Acquisition Modules Can be Customized as Required. | |||||
7. Delivery and After-sales Service
Delivery: Standard models ship in 90 days; customized models ship in 90-180 days (including international logistics and customs clearance assistance).
After-sales service: 1-year warranty on core components (dynamometer, torque flange), lifetime bilingual (Chinese and English) technical support (response time ≤ 4 hours); spare parts are shipped domestically within 24 hours and delivered internationally within 7 days; 1.5 days of free operation training provided; remote debugging supported (computer-based, including modular solution configuration guidance).
8. Seelong Certificates
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9. Packaging and Shipping
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10. FAQ
Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.
Persona de Contacto:
Miss. Vicky Qi
SEELONG INTELLIGENT TECHNOLOGY - GLOBAL AGENT RECRUITMENT IN PROGRESS
Teléfono: 86-13271533630